Decided to revisit the steering column/shafts last week.
There were two problems with my original attempt.
Firstly the Escort rack to Sierra column linkage was too long and posed clearance problems with the chassis, and secondly I had too many UJ's meaning I had an unsupported shaft between the column and rack:
I got rid of the modified sierra column and replaced it with a length of thick walled steel tube welded to the mx5 shaft at one end and a group4 shaft from Rally Design at the other (thus losing the UJ to the mx5 shaft).
I then replaced the old long coupling to the rack with a much shorter group4 coupling:
Now no clearance issues, and a nice direct, well supported, shaft :)
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